ISO 9001:2015 | MSME | ZED Bronze Certified

Industrial Rotary Screw Air Compressors in Kolkata

ISO 9001:2015 TUV certified and serving industries across Pan India since 2003.

0

Years Experience

0

Happy Clients

0

Countries Served

Energy-efficient rotary screw compressors for continuous industrial use in Kolkata industries

Reliable Industrial Rotary Screw Air Compressors in Kolkata

The industrial sectors in Kolkata are facing rising energy cost and pressure fluctuations and production is interrupted when the compressed air systems cannot support continuous operations. Traditional compressors are not optimized for long duty cycles. This results in inconsistent output, higher maintenance costs, and reduced efficiency throughout manufacturing processes.

Frank Compressors manufactures rotary screw air compressors under ISO 9001 certified quality standards, supplying directly to industries across Kolkata and West Bengal. Our direct drive systems with low RPM screw elements and controlled oil carryover below 3 PPM deliver stable airflow, improved efficiency, and reliable performance in continuous industrial operations.

Why Kolkata Industries
Use Rotary
Screw Air Compressors

Kolkata's jute mills, steel fabrication units, pharma manufacturers, food processors, and engineering workshops run long production hours and need compressed air that keeps pace without interruption. A rotary screw air compressor is built for exactly this demand.

Continuous Airflow Without Breaks

Rotary screw air compressors run at 100% duty cycle, delivering a steady, pulse-free flow of compressed air throughout the shift. Kolkata factories running double or triple shifts get uninterrupted production without cooling stops.

Lower Power Consumption Per Unit of Air

The rotary screw mechanism generates less heat during compression. This translates to lower power consumption per unit of compressed air, helping industries across West Bengal reduce electricity costs.

Built for Long Operating Hours

Our rotary screw air compressors are designed for continuous industrial duty. With longer service intervals and fewer moving parts, they hold up well across the extended operating hours common in Kolkata's manufacturing and processing sectors.

Key Features of Frank Rotary Screw Air Compressors

  • Low RPM heavy-duty screw air end for higher efficiency and reduced noise
  • Direct drive transmission for full power transfer with no belt costs
  • Rotor profiles processed on German Kapp grinding machines for precision fit
  • Three-stage air-oil separator with oil carryover below 3 PPM
  • Oversized air and oil cooler with large cooling fan for low outlet temperature
  • Large inlet filter for effective air cleaning before compression
  • Microprocessor-based controller with LCD display of pressure, temperature, and runtime
  • Magnetic easy-access doors for fast, tool-free maintenance
  • Noise reduction canopy foam for quieter operation on the factory floor
  • IP55 motor protection option for dusty and humid environments
  • Effective pre-filters to protect the screw air end from contamination
  • RS 485 interface for plant control and SCADA system integration

Available Capacities for Kolkata Industries

Frank Compressors manufactures and supplies rotary screw air compressors across a full capacity range for direct supply to Kolkata and West Bengal with installation and commissioning support.

3 HP Rotary Screw Air Compressor
5 HP Rotary Screw Air Compressor
7.5 HP Rotary Screw Air Compressor
10 HP Rotary Screw Air Compressor
15 HP Rotary Screw Air Compressor
20 HP Rotary Screw Air Compressor
25 HP Rotary Screw Air Compressor
30 HP Rotary Screw Air Compressor
40 HP Rotary Screw Air Compressor
50 HP Rotary Screw Air Compressor
60 HP Rotary Screw Air Compressor
75 HP Rotary Screw Air Compressor
100 HP Rotary Screw Air Compressor
125 HP Rotary Screw Air Compressor
Custom capacity models available on request

Enquiry For Compressor

0

Happy Clients

0

Dealers

How a Rotary Screw Air Compressor Works

01

Air Intake

Ambient air enters through a large inlet filter that removes dust and particulates before reaching the compression chamber.

02

Compression

Two interlocking helical rotors rotate in opposite directions. Air gets trapped between them and compressed as the rotor chambers reduce in volume toward the outlet side.

03

Oil Injection

In oil-injected models, oil enters the compression chamber to cool the rotors, seal clearances between them, and lubricate moving surfaces for efficient high-pressure delivery.

04

Oil Separation

Compressed air passes through the three-stage air-oil separator. Oil is removed and returned to the system. Carryover at the outlet stays below 3 PPM.

05

Cooling

An oversized air-oil cooler with a large format fan reduces the temperature of both the compressed air and the recirculating oil before delivery.

06

Delivery

Clean, stable, cooled compressed air reaches the production line at consistent pressure. The microprocessor controller holds pressure within the set range automatically.

Technical Specifications

Tank Mounted Screw Compressor With Dryer and Filters( Mute Series )

Model
Max Working
Pressure
in kg/cm2

Tank Capacity
Motor
Flow cfm

Noise dB (A)

Weight (kgs)

L W H (mm)
HP Kw
Mute 3
Mute 5
Mute 7.5
10
8-10
8-10
220
220
220
3
5
7.5
2
3.7
5.5
9.5
21-18
25-22
61
61
64
BM:290 TM:340 CDF:430
BM:270 TM:360 CDF:314
BM:260 TM:370 CDF:400
BM:705 × 577 × 950
TM: 1550 × 550 × 1500
CDF: 1645 × 688 × 1650
Mute 10 8-10-13 270 10 7.5 44-35-28 64 BM:215 x TM:255 x CDF:385 BM: 0850 × 0615 × 1110
TM: 1713 × 615 × 1110
CDF: 1760 × 670 × 1650
Mute 15
Mute 20
8-10-13
8-10-13
500
500
15
20
11
15
63-55-45
83-74-64
65
72
BM:375 x TM:525 x CDF:570
BM:400 x TM:525 x CDF:560
BM: 0989 × 0815 × 1125
TM: 1886 × 0815 × 1750
CDF: 2025 × 1000 × 1750

Technical Specifications

Base Mounted Screw Compressor ( Mute HD Series )

Model
Max Working
Pressure
in kg/cm2

Tank Capacity
Motor
Flow cfm

Noise dB (A)

Weight (kgs)

L W H (mm)
HP Kw
Mute HD-15 7-10-13 500 15 11 71-60-48 72 BM:375 x TM:535 x CDF:580 BM:989 x TM:1886 x CDF:2025
BM:815 x TM:1000 x CDF:2025
BM:1125 x TM:1886 x CDF:1765
Mute HD-20 7-10-13 500 20 15 96-89-78 72 BM:440 x TM:620 x CDF:580 BM:1039 x TM:2043 x CDF:2014
Mute HD-25 7-10-13 500 25 18.5 120-105-85 72 BM:455 x TM:615 x CDF:655 BM:1039 x TM:2043 x CDF:2014
Mute HD-30 7-10-13 500 30 22 138-116-94 72 BM:496 x TM:615 x CDF:701 BM:1039 x TM:2043 x CDF:2014
Mute HD-40 7-10-13 40 30 205-173-140 72 868 BM:1357xTM:2043xCDF:2014
Mute HD-50 7-10-13 50 37.5 255-209-180 72 BM:1357xTM:2043xCDF:2014
Mute HD-60 7-10-13 60 45 305-255-210 73 950
Mute HD-75 7-10-13 75 55 368-303-271 73 BM:1620 x VFD:1670 BM:1600 x VFD:1600
BM:1524 x VFD:1691
BM:1863 x VFD:1863
Mute HD-100 7-10-13 100 75 478-410-370 73 BM:1620 x VFD:1670 BM:1600 x VFD:1600
BM:1524 x VFD:1691
BM:1863 x VFD:1863
Mute HD-125 7-10-13 125 90 572-486-440 74 BM:1620 x VFD:1670 BM:1600 x VFD:1600
BM:1524 x VFD:1691
BM:1863 x VFD:1863
Base Mounted Screw Compressor
Mute HD-15 16 15 11 46 70 375 950 x 770 x 1025
Mute HD-20 16 20 15 57 70 440 1000 x 850 x 1245
Mute HD-25 16 25 18.5 78 70 455 1000 x 850 x 1245
Mute HD-30 16 30 22 92 70 495 1000 x 850 x 1245
Sectors

Industries We Supply Rotary Screw Air Compressors to in Kolkata

Heavy Engineering & Fabrication

Howrah's rolling mills and forging units use rotary screw compressors for surface treatment, press operations, and robotic tool actuation throughout the working day.

Pharma & Life Sciences

Salt Lake and Dankuni pharma units need clean, oil-free compressed air for filling lines, coating drums, and sterile environments. Frank oil-free rotary screw models meet ISO 8573 requirements.

Jute & Textile Production

Kolkata's jute mills along the Hooghly belt depend on rotary screw air compressors for spinning, weaving, and pneumatic drives across continuous production shifts.

Agro & Grain Processing

West Bengal's rice mills and grain processing units use rotary screw air compressors for pneumatic conveying, sorting, and packaging across high-volume operations.

Leather Processing

Kolkata's tannery belt uses compressed air for spraying, pressing, and drying across finishing lines. Frank rotary screw compressors handle the continuous demand reliably.

Automobile & Auto Components

Spray booths, tyre fitting, and pneumatic assembly lines in Kolkata's auto sector need stable, consistent air pressure. Frank fixed speed and VFD rotary screw models suit these operations well.

Cold Chain & Port Logistics

Warehouses and cold storage units around the Kolkata port need compressors that perform in high ambient humidity. Our IP55-rated rotary screw air compressors are built for these conditions.

Metro & Civic Infrastructure

Kolkata's ongoing metro expansion uses rotary screw air compressors for tunnelling, drilling, and concrete spraying. Frank supplies portable and fixed models for active project sites.

Smart Controls Built for Industrial Operations

Every Frank rotary screw air compressor comes fitted with a microprocessor-based digital control panel that keeps your compressed air system running efficiently.

  • LCD display of pressure, temperature, running hours, and maintenance schedule
  • Automatic fault detection with real-time alerts before shutdowns occur
  • Service reminders for oil changes, filter cleaning, and air-end checks
  • Multi-compressor sequencing for up to 8 units in large facilities
  • RS 485 port for integration with SCADA or plant-wide control systems
  • Continuous data logging for energy tracking and operational reporting

Kolkata industries use these controls to reduce unplanned stoppages, plan maintenance ahead of time, and keep their rotary screw air compressor operating at full efficiency.

Why frank?

Why Choose Frank for Rotary Screw Air Compressors in Kolkata?

ISO 9001 Certified Production

Every compressor is manufactured and tested under ISO 9001 quality management standards before leaving our facility. Kolkata industries receive a certified, production-ready system.

Full Range Under One Roof

Oil-injected, oil-free, VFD, PM motor, and Jumbo series rotary screw air compressors are all available from a single manufacturer. One source, one point of accountability for your Kolkata facility.

West Bengal Installation and Service Support

Our technical team handles installation, commissioning, and after-sales service across Kolkata and West Bengal. Genuine spare parts are available with short lead times to minimise downtime.

Upgrade Your Industry with Our Rotary Screw Air Compressors

Share your air volume requirement, operating pressure, shift hours, and industry type. Our team will recommend the right rotary screw air compressor model and capacity for your Kolkata facility, with factory-direct pricing and full service support.

Call Whatsapp
FAQ

FAQs on Rotary Screw Air Compressors in Kolkata

A rotary screw air compressor uses two helical rotors to continuously compress air, providing stable pressure and pulse-free airflow for industrial applications.

Instead of the frequent start/stop cycles of piston systems, rotary screw air compressors run without power spikes, making them more energy efficient.

Yeah. These compressors are designed for continuous duty, with efficient cooling systems for stable temperatures in 24 hour industrial operations.

With appropriate quality oil and filters, a rotary screw air end will provide many years of trouble free performance in industrial conditions with proper maintenance.

Screw compressors have cooling and separation systems that remove water from the air lines before it gets to the equipment, but high humidity can cause moisture to get into the air lines.

Yes. Frank Compressors maintains local stock of filters, separators and lubricants at Kolkata for faster supply and reduced down time.

Rotary screw compressors operate at full duty cycle with continuous airflow and lower energy use, while piston compressors work intermittently with pulsating output.

Yes. Frank Compressors supplies directly to industries across Kolkata, Howrah, Dankuni, Salt Lake, and other parts of West Bengal with installation support.

Oil injected compressors suit general industrial use such as fabrication and engineering, while oil free models are required for pharma, food processing, and electronics.

Capacity depends on air demand in CFM, operating pressure in bar, and the number of connected machines. System sizing should match actual production requirements.

Yes. Features like IP55 motor protection, effective cooling, and air oil separation help manage humidity and maintain performance in Kolkata conditions.

Oil changes are typically done around 4000 hours, while air end servicing can extend up to 16000 hours, supported by controller based maintenance alerts.

Yes, control systems can control up to 8 compressors . This allows load sharing and co-ordinated operation in large industrial setups.

Yes. Frank Compressors offers genuine spare parts and service support all over Kolkata & West Bengal for fast response & minimum downtime.
Brochure

Enquiry For Compressor