ISO 9001:2015 | MSME | ZED Bronze Certified

Reliable High Pressure Air Compressor Manufacturer, Kolkata

ISO 9001:2015 TUV certified and serving industries across Pan India since 2003.

View All Products
0

Years Experience

0

Happy Clients

0

Countries Served

Industrial High Pressure Air Compressors Manufacturer

Kolkata’s industries handling PET bottle blowing, circuit breakers, pressure testing, defence equipment, and industrial gas applications cannot operate with standard low-pressure compressed air systems. These applications require stable high pressure output between 2,000 PSI and 6,000 PSI, where pressure fluctuation or insufficient delivery directly affects production performance and operational safety.

Frank Compressors manufactures high pressure air compressors in Coimbatore under ISO certified standards and supplies directly across Kolkata and West Bengal in configurations including direct drive rotary screw, water-cooled reciprocating, air-cooled circuit breaker, and pressure lubricated models. Available from 15 HP to 30 HP with 500 litre tank capacity, these systems deliver stable high pressure output from 2,000 PSI to 6,000 PSI with heavy-duty construction, continuous-duty performance, low maintenance requirements, and reliable operation across demanding industrial applications.

Why Kolkata Industries
Need High Pressure
Air Compressors

Kolkata’s fabrication plants, shipbuilding yards, engineering workshops, and process industries regularly use applications where standard compressed air systems cannot deliver sufficient working pressure. Operations such as PET bottle blowing, pressure testing, pneumatic forming, and circuit breaker actuation depend on stable high pressure compressed air for safe and reliable performance.

Call Now

Higher Force for Industrial Applications

High pressure compressed air delivers greater force for pneumatic tools, press systems, blasting equipment, and heavy-duty industrial processes.

Multi-Stage Compression Stability

Frank compressors use progressive multi-stage compression with intercooling to maintain stable pressure throughout continuous high pressure operation.

Built-in Safety During Operation

Pressure relief valves and stage-wise safety systems protect operators and equipment throughout high pressure industrial applications.

Safer Alternative Near Wet Work Areas

Compressed air systems operate without electrical tools near the workpoint, reducing risk in shipyards and wet process environments.

Key Features of Our High Pressure Air Compressors

  • Multi-stage compression with intercooling at each stage for consistent high pressure delivery
  • Deep radial fins on cylinder exteriors for fast heat dissipation during continuous operation
  • Forged steel connecting rod with needle bearing for heavy-duty load handling
  • Double-end ball bearings on the crankshaft for long service intervals
  • Concentric disc valves, finger valves, and concentric plates for fast, accurate valve action
  • Expandable filtration system with extended intervals between filter changes
  • Pressure relief valves and safety devices at every compression stage
  • Low specific power consumption across all operating loads
  • Belt driven heavy-duty configuration for three-stage compression
  • 500 litre tank capacity on Giant series models
  • Low noise level relative to output pressure and motor size
  • 15 HP to 30 HP motor range covering standard high pressure industrial applications

High Pressure Belt Driven Heavy Duty Reciprocating Compressors

Our belt driven heavy duty high pressure reciprocating compressors are three-stage systems built for continuous industrial operation up to 35 kg/cm2 (1,015 PSI). Running on 440V three-phase 50 Hz power supply, these compressors support Kolkata industries requiring stable high pressure compressed air across long operating shifts with integrated 500 litre receiver tanks for steady delivery during peak demand.

Special Features:

  • Three-Stage Compression: Progressive multi-stage compression with intercooling controls heat and maintains stable high pressure output.
  • Forged Steel Connecting Rod: Needle bearing construction handles continuous high pressure mechanical loads without premature wear.
  • Deep Radial Fin Cylinders: Cylinder fins dissipate heat quickly to maintain stable operating temperature during extended operation.
  • Double-End Ball Bearings: Crankshaft support system extends service life and increases intervals between maintenance schedules.
  • 500 Litre Receiver Tank: Integrated tank maintains steady delivery pressure during sudden demand fluctuation and peak consumption.
  • Expandable Filtration System: Built-in filtration keeps compressed air clean with longer intervals between filter replacement cycles.

High Pressure Direct Drive Rotary Screw Compressors

Our high pressure direct drive rotary screw compressors use a direct-coupled screw mechanism to deliver continuous high pressure compressed air without belt transmission losses. These systems suit Kolkata’s laser cutting, engineering, and process industries where stable pressure output, energy efficiency, and lower maintenance are important during continuous operation.

Special Features:

  • Direct Drive Transmission: Motor transfers power directly to the screw element without pulley alignment or belt replacement requirements.
  • Rotary Screw Compression: Screw mechanism delivers pulse-free compressed air without cyclic pressure fluctuation during operation.
  • High Pressure Output: Produces working pressures above standard industrial line pressure for demanding industrial process applications.
  • Lower Maintenance Requirement: Reduced mechanical components lower servicing frequency and long-term maintenance costs over continuous operation.

High Pressure Air Cooled Compressors for Circuit Breakers

Our high pressure air cooled compressors are designed for circuit breaker actuation systems used in substations and switchgear installations across Kolkata and West Bengal. The air-cooled configuration simplifies installation by removing water connections while maintaining reliable high pressure air supply for safe switching operations.

Special Features:

  • Application-Specific Construction: Designed specifically for pressure and flow requirements used in high voltage circuit breaker systems.
  • Air-Cooled Operation: Self-cooled design eliminates water piping requirements and simplifies installation inside substations.
  • Stable Pressure Supply: Maintains reliable high pressure air for safe and uninterrupted circuit breaker actuation performance.

High-Pressure Air-Cooled Pressure-Lubricated Compressor

A High Pressure Air Cooled Pressure Lubricated Compressor is designed to produce compressed air at very high pressure using an oil lubricated piston or pump system. The oil reduces friction between moving parts and controls heat during compression. Air cooling through fins and fans removes heat without water, which makes the compressor suitable for demanding industrial environments with limited infrastructure.

Features:

  • High Pressure Output: Delivers stable high PSI air for continuous and heavy duty industrial operation.
  • Oil Lubricated Compression System: Uses oil inside the compression chamber to minimize wear and extend component life under extreme pressure.
  • Air Cooled Thermal Control: Controls operating temperature through airflow without water based cooling systems.
  • Heavy Duty Mechanical Construction: Built with strong components to withstand vibration, load variation, and harsh working conditions.
  • Simple Installation Setup: Requires no water lines or external cooling equipment, which reduces installation complexity.
  • Easy Maintenance Access: Allows quick servicing through routine oil changes and filter inspections.

Enquiry For Compressor

0

Happy Clients

0

Dealers

How a High Pressure Air Compressor Works?

01

First Stage Compression

Atmospheric air enters through the inlet filter and compresses to intermediate pressure inside the first-stage cylinder.

02

First Intercooler

Intercooler reduces air temperature before the second stage to prevent overheating during high pressure operation.

03

Second Stage Compression

Partially compressed air enters the second-stage cylinder where pressure increases further under controlled temperature conditions.

04

Second Intercooler

Additional cooling before final compression allows the system to safely achieve higher working pressures.

05

Third Stage Compression

Final-stage compression raises air pressure up to 35 kg/cm2 or higher depending on compressor configuration.

06

Filtration & Delivery

Built-in filtration cleans compressed air before storage inside the receiver tank for stable pressure delivery.

Technical Specifications

Model Capacity(Litres) Dimensions mm θ Connections
A B D H i-O Drain (d) Sf. Valve Pr. Gauge
ARV 500 500 543 965 660 1900 1” BSP ½” ½” 1/4"
ARV 1000 1000 632 1135 850 2275 1½” BSP ½” 3/4" 3/8"
ARV 1500 1500 900 350 1062 2400 2"NB ½” 3/4" 3/8"
ARV 2000 2000 900 350 1200 2400 2” NB ½” 1" 3/8"
ARV 2500 2500 900 350 1250 2700 2” NB ½” 1” 3/8”
ARV 3000 3000 900 350 1300 2800 3” NB ½” 1” 3/8”
ARV 4000 4000 900 350 1450 3110 4” NB ½” 1” 3/8”
ARV 5000 5000 900 350 1600 3100 4” NB 1” 1” 3/8”
ARV 6000 6000 900 350 1600 3600 4” NB 1” 1” 3/8”
ARV 8000 8000 900 350 1600 4600 4” NB 1” 1” 3/8”
ARV 10000 10000 900 350 1600 5600 4” NB 1” 1” 3/8”
Sectors

Industries We Supply High Pressure Air Compressors to in Kolkata

Steel Fabrication & Heavy Engineering

Heavy-duty pneumatic tools, press systems, and sandblasting operations require compressed air above standard line pressure.

Shipbuilding & Ship Repair

Shipyards use high pressure air for hull blasting and pneumatic tools where electrical equipment creates safety risks.

Tyre Retreading & Vulcanising

Curing presses and vulcanising equipment depend on high pressure compressed air for continuous production operation.

Electrical Substations & Switchgear

Circuit breaker systems require stable high pressure air supply for safe switching and arc extinction.

Laser Cutting Facilities

Laser cutting machines use high pressure compressed air to improve cut quality and cutting speed.

Plastic & PET Bottle Manufacturing

PET bottle blowing applications require compressed air between 35 and 40 bar for bottle forming.

Mining & Drilling Operations

Pneumatic drilling and mining equipment operate on high pressure compressed air in quarrying environments.

Firefighting & Breathing Air

SCBA cylinders used by firefighting and emergency response teams require high pressure air filling systems.

Safety Features Built Into Our High Pressure Compressors

High pressure systems carry inherent risk if safety measures are not built into the design from the start. Every Frank Compressors high pressure air compressor includes safety features that protect operators and equipment throughout operation.

  • Pressure relief valves fitted at every compression stage to prevent over-pressurisation
  • Safety valve on the receiver tank that opens automatically if pressure exceeds the set limit
  • Expandable built-in filtration to keep air clean without compromising pressure or flow
  • Progressive multi-stage compression that manages heat and pressure rise in controlled steps
  • Heavy-duty forged components rated for the mechanical stresses of high pressure operation
  • Designed to eliminate the need for electrical connections near wet or hazardous work areas
Why frank?

Why Frank Compressors for High Pressure Air Compressors?

Direct Manufacturer Supply

Frank Compressors manufactures high pressure air compressors in-house and supplies directly across Kolkata with factory-direct pricing and genuine components.

ISO 9001 Certified Production

Every compressor is manufactured and tested under ISO 9001 certified quality management standards before dispatch.

15 HP to 30 HP Models with 500 Litre Tanks

Standard configurations include integrated 500 litre tanks with custom pressure and capacity options available on request.

Get High Pressure Air Compressors from Frank Compressors

Tell us your required pressure in PSI or kg/cm2, air volume in CFM, application type, and shift hours. Frank Compressors's team will recommend the right high pressure air compressor for your Kolkata facility with factory-direct pricing and local service support.

Call Whatsapp
FAQ

FAQs on High Pressure Air Compressors in Kolkata

A high pressure air compressor reaches working pressures from 2,000 PSI to 6,000 PSI through multi-stage compression, while standard industrial systems usually operate up to 150 PSI.

Frank Compressors belt-driven three-stage compressors reach up to 35 kg/cm² (1,015 PSI), while specialised configurations support higher pressure requirements.

Yes. Frank Compressors supplies directly across Kolkata, Howrah, and West Bengal with installation and after-sales support included.

Steel fabrication, PET bottle manufacturing, shipbuilding, mining, laser cutting, firefighting, tyre retreading, and substations use these systems regularly.

The Giant series models come with integrated 500 litre receiver tanks for stable pressure delivery during peak air demand.

Yes. Pressure relief valves, receiver tank safety valves, and built-in filtration systems are included across all configurations.

Most belt-driven Giant series compressors operate on standard 440V three-phase 50 Hz industrial power supply.

Yes. Pressure range, air volume, operating hours, and application type are reviewed before recommending a suitable model.

Yes. Frank Compressors handles installation, testing, commissioning, and start-up support across Kolkata industrial locations and nearby districts.

Yes, especially multi-stage heavy-duty models designed for continuous industrial operation under sustained load conditions.

Yes. Genuine Frank Compressors spare parts and trained service technicians are available across Kolkata and West Bengal for fast response and reduced downtime.
Brochure

Enquiry For Compressor