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Top Reciprocating Air Compressor Manufacturer in India

Best Reciprocating Air Compressor Manufacturers

Best Reciprocating Air Compressor Manufacturer in India

Best Reciprocating Air Compressor Manufacturers

Reciprocating air compressors employ a piston and cylinder arrangement to achieve compression. They come in different configurations, such as single-stage and two-stage (multi-stage) compressors . Single-stage compressors compress air in a single stroke, while two-stage compressors have an additional cylinder and piston for further compression, resulting in higher pressure output. Frank Compressors, based in Coimbatore, Tamil Nadu, is a premier manufacturer and supplier of reciprocating air compressors. With a strong presence in the industry, Frank Compressors has built a reputation for delivering high-quality products and exceptional customer service. With a robust distribution network spanning major cities in India, our company is well-equipped to cater to the diverse needs of customers nationwide.

We are exporters of high-quality reciprocating air compressors that exemplify ecological responsibility and cost efficiency. At Frank Compressors, we meticulously craft each reciprocating air compressor with utmost precision with the help of modern CNC machines. Our production process also includes rigorous quality control measures, ensuring that every piston compressor meets our stringent standards. As a result of our unwavering dedication to quality, Frank reciprocating air compressors have earned a reputation for their durability and robustness.

Two-Stage Reciprocating Air Compressors

We proudly offer two exceptional models of two-stage reciprocating air compressors: Giant Series and Smart Series. Our reciprocating air compressors incorporate innovative features like a back-pressure relief valve to reduce motor torque and ensure smooth operation. We manufacture the cylinders from a special cast iron material with radial fins for efficient heat dissipation.

Each cylinder is precisely crafted for optimal performance, resulting in low power consumption and long service life. Choose Frank Technologies for reliable and efficient two-stage air compressors.

Special features of Two Stage Reciprocating Piston Air Compressors

Crankshaft:The overhung crankshaft, manufactured from a special steel material, is carefully ground to ensure minimal vibration. It features a replaceable crankpin bush for enhanced durability. The crankshaft is meticulously balanced and operates on two ball bearings, contributing to smooth and stable performance.

Cylinder:We construct our cylinders from a unique cast iron material and design them with deep radial fins on the outer side, enabling quick heat dissipation. Each cylinder is individually cast and precision-bored to ensure optimal functionality and smooth operation.

Connecting Rod:The connecting rod is meticulously machined to precise specifications, forming a solid one-piece construction that eliminates the need for adjustments. It incorporates integral splash lubrication, ensuring efficient lubrication throughout the operation.

Piston:Our pistons are meticulously manufactured to achieve equalization and balance. Depending on the model, we make the cylinders from either aluminum or cast iron material. Each piston equips with compression and oil control rings to optimize efficiency and performance.

Valve:Our compressors have stainless steel finger valves that undergo heat treatment for increased durability. These quick-acting valves utilize concentric disc valve plates and springs made from high-quality steel. They provide a large flow area, improving valve life and performance. Additionally, the valve design facilitates easy removal and servicing when required.

Application areas

  • Manufacturing
  • Construction and Building
  • Automotive
  • Food and Beverage.
  • HVAC Systems(Heating, Ventilation, and Air Conditioning) .
  • Medical and Healthcare
  • Energy and Oil Refineries.

    • Single Stage Reciprocating Air Compressors

    A single-stage reciprocating air compressor uses a single piston to compress air in a single stroke. These compressors are typically used for low to moderate-pressure applications and are commonly found in small workshops, automotive maintenance, and other applications that require smaller air volumes. They are simple, durable, and cost-effective.

    Frank single-stage reciprocating air compressors incorporate lightweight pistons, reducing inertia forces and enhancing power efficiency. By minimizing valve losses, these compressors deliver superior performance and boast an extended service life.

    Special features of Single Stage Reciprocating Air Compressors

    Crankshaft:The crankshaft incorporates double-ended ball bearings and forged steel connecting rods that undergo precision grinding to run with minimal vibration.

    Piston:We use equalized and balanced pistons made of aluminum material. Each piston equips with compression rings and oil control rings to optimize efficiency.

    Valve:Our heat-treated stainless steel finger valves act quickly. The centric disc valve plates and springs, made from high-quality steel, provide a large flow area for improved valve performance and extended lifespan. The design allows easy removal and servicing.

    Connecting Rod:Our precisely machined connecting rod is forged from steel and does not require adjustments. The big end of the connecting rod features a needle bearing, while the small end is equipped with a brass bush, ensuring heavy-duty operation.

    Cylinder:We construct our cylinders from a unique cast iron material and design them with deep radial fins on the outer side, enabling quick heat dissipation. Each cylinder undergoes separate casting and precision boring and honing processes, resulting in smooth operation.

    Application areas

  • Automotive Repair and Maintenance
  • Small Workshops and Garages
  • Construction and Contractors
  • Woodworking and Furniture Manufacturing
  • Textile and Garment Industry
  • Printing and Packaging
  • Food and Beverage Processing
  • Pneumatic Tools and Equipment
  • General Maintenance and Repair Services
  • DIY and Home Improvement Projects

    • Compact Air Compressors

    Compact air compressors are portable and space-saving. They are lightweight and easy to carry, allowing convenient transport to different job sites or locations. These compressors can power various pneumatic tools and equipment, such as nail guns, staplers, impact wrenches, inflators, and airbrushes. They are suitable for both professional and DIY applications.

    Frank compact air compressors have a smaller footprint than larger industrial compressors, making them ideal for environments with limited space, such as workshops, garages, and small construction sites. We have engineered our compact compressors to operate at lower noise levels, making them suitable for indoor use or noise-sensitive environments.

    Special Features of Compact Air Compressors

    Crankshaft:Our crankshaft features double-end ball bearings and forged steel connecting rods, ensuring precise grinding and running with minimal vibration.

    Piston:We use equalized and balanced pistons made of aluminum material. Each piston equips with compression rings and oil control rings to optimize efficiency.

    Connecting Rod:Our connecting rod, precisely machined from forged steel, boasts a solid construction that eliminates the need for adjustments. The big end of the connecting rod incorporates a needle bearing, while the small end is fitted with a brass bush for heavy-duty operation.

    Application areas

  • Home Improvement
  • Automotive
  • Construction and Contractors
  • Landscaping and Gardening
  • Recreational Activities
  • HVAC and Plumbing
  • Mobile Service Technicians
  • Hobbyists and Artists
  • Emergency Situations

    • Technical Specifications

    Model Piston
    Displacement    		 Free
    Air Delivery    		 Motor Power Compressor Tank
    Capacity    		 Dimension Weight
    cfm cfm HP KW RPM LITRES L × W × H Kgs
    Belt Driven - Heavy Duty (Maximum Pressure - 8 kg/cm2 116 PSI, Single Stage, / 1 Ph / 50 Hz)
    Best-10D/10 4.3 2.0 1.00 0.74 2800 10 17×7×20 17
    Best-20D/25 8.6 4.7 2.00 14.9 2800 25 20×11×24 36
    Best-20D/50 8.6 4.7 220 19.7 2800 50 25×14×27 36
    Belt Driven - Heavy Duty (Maximum Pressure - 8.5 kg/cm2 116 PSI, Single Stage 1 Ph / 3 Ph / 50 Hz)
    Best-10ES/45 3.5 2.4 1.0 0.74 1150 45 35×15×30 68
    Best-10ES/110 3.5 2.4 1.0 0.74 1150 110 40×16×34 80
    Best-20ES/160 7.0 4.8 2.0 1.48 900 160 51×20×37 100
    Best-30ES/160 8.0 5.5 3.0 2.20 750 160 51×20×37 105
    Best-50ES/200 17.6 12.4 5.0 3.70 840 220 61×22×39 138
    Belt Driven - Heavy Duty (Maximum Pressure - 10 kg/cm2 145 PSI, Single Stage/ 1 Ph / 3 Ph /50 Hz)
    Best-30S/160 10.5 7.2 3.0 2.20 750 200 51×22×39 124
    Best-30S/200 10.5 7.2 3.0 2.20 900 200 61×22×39 130
    Best-50S/220 23.0 16.0 5.0 3.70 840 200 64×22×43 200
    Best-75S/220 28.0 19.5 7.5 5.50 960 220 64×22×43 245

    Technical Specifications

    Model Piston Displacement Free Air Delivery Motor Power Compressor Tank Capacity
    LPM cfm LPM cfm HP KW RPM LITRES
    Belt Driven - Heavy Duty (Maximum Pressure - 12 kg/cm2 171 PSI, Two Stage, 415V / 3 Ph / 50 Hz)
    Smart-30T/160 300 10.5 252 8.9 3 2.2 720 160
    Smart-50T/200 500 17.6 422 14.9 5 3.7 840 220
    Smart-75T/220 600 23.2 558 19.7 7.5 5.5 960 220
    Smart-100T/500 1000 35.2 847 31.0 10 9.3 720 500
    Smart-150T/500 1500 52.9 1273 44.9 15 11.0 1080 500
    Belt Driven - Heavy Duty (Maximum Pressure - 17 kg/cm2 241 PSI, Two Stage/ 3 Ph / 50 Hz)
    Smart 50TH/220 373 13.2 311 11 5.0 3.7 600 200
    Smart 75TH/220 488 17 413 13 7.5 5.5 840 220
    Belt Driven - Heavy Duty (Maximum Pressure - 30 kg/cm2 426 PSI, Two Stage/ 3 Ph / 50 Hz)
    Smart 50H/200 240 8.5 201 7.1 5 3.7 720 220
    Smart 75H/300 396 14 331 11.7 7.5 5.5 720 300

    Technical Specifications

    Model Piston Displacement Free Air Delivery Motor Power Compressor Tank Capacity
    LPM cfm LPM cfm HP KW RPM LITRES
    Belt Driven - Heavy Duty (Maximum Pressure - 12 kg/cm2 175 PSI, Three Stage/ 440 V/3 Ph/ 50 Hz)
    Giant -200C/Base 2110 74.4 1715 61.80 20.0 14.8 900 500 V
    Giant -250C/Base 2550 90 2116 74.70 25.0 28.5 900 1000 V

    FAQ's About Reciprocating Air Compressor

    A reciprocating air compressor is a type of air compressor that uses reciprocating motion to compress and store air. It typically consists of one or more pistons that move back and forth inside cylinders to compress the air.

    Some advantages of reciprocating air compressors include:

    • Suitable for high-pressure applications
    • Can handle continuous-duty operations
    • Generally, more affordable than other types of compressors
    • Easy maintenance and repair

    When choosing a two-stage reciprocating air compressor, consider factors such as:

    • Required air pressure and flow rate (CFM) for your specific applications
    • Motor power and voltage requirements
    • Tank size for storing the compressed air
    • Quality and reputation of the manufacturer.
    • Maintenance needs and service/support availability.

    To enhance the efficiency of a reciprocating air compressor, consider the following steps:

    • Ensure proper maintenance, including regular oil changes and filter replacements.
    • Keep the intake vents clean and unobstructed.
    • Minimize leaks in the air system by inspecting and repairing any damaged or worn-out components.
    • Optimize your piping system for minimal pressure drops and reduced energy loss..
    • Monitor and control the compressor's operating parameters, such as pressure and motor load, to prevent excessive energy consumption.

    Yes, compact air compressors are commonly used for painting and airbrushing applications. They provide a reliable compressed air source necessary for operating paint guns and airbrushes. However, ensuring that the compressor delivers the required airflow and pressure suitable for your painting needs is important. Additionally, consider the compressor's duty cycle and tank capacity to ensure continuous operation without interruptions.